SYSTEMATIX Die Cast Assembly Automation


An aluminum casting organization was looking to install  an automated assembly system to add value-added components to an engine cover for their customer. SYSTEMATIX expertise helped the customer win their customer’s confidence by designing a system that met manufacturing and business strategy objectives. The product had the following product assembly requirements:

  • Two aluminum casting products
  • Dowel pin, baffle plate, perimeter gasket insertion
  • Perimeter bolts insertion
  • Laser marking
  • Throughput is one pair every 23 seconds

Solution Delivered

Die Cast Part Assembly System  
Large Die Cast Part Assembly System

  • Shallow or missing thread inspection
  • Dowel placement using load cell and LVDT
  • High pressure oil cavity leak tester
  • Robot assisted loading of presses
  • Gasket press and inline leak test
  • 2D data matrix mark on parts

Technologies Used

  • Custom leak test fixtures
  • Laser marker for 2D matrix code
  • MAVIX vision system

See also: Power Train Components Assembly & Test

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