Small Motor and Power Actuator Assembly Automation

Challenge

An organization which supplies power actuators was looking to install  an assembly system to build and test the various components listed below:

  • Aluminum housing
  • Bushing, shaft, worm gear, pulley
  • Grease dispense
  • Screw driving
  • Throughput is one every 5 seconds
  • Date stamping

Solution Delivered

Small Motors and Power Actuators  Power Actuator Assembly
   Power Actuator Assembly and Test System

  • Power and Free pallet transfer conveyor
  • Pallets have RF read only tags
  • Press force monitoring  for each assembly using sensor and LVDT
  • Grease pump with injector nozzles
  • Robotic Tray Unload
  • 2D data matrix mark on parts

Technologies Used

  • Bosch Power and Free pallet transfer conveyor
  • OMRON PLC
  • MOTOMAN Robot
  • MAVIX vision system

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