SYSTEMATIX Hinge Assembly Automation

Challenge

An organization that manufacturers door hinges was looking to install  an automated flexible assembly system within a tight delivery schedule.  The product had the following product assembly requirements:

  • Three products with various profiles
  • Right hand and left hand orientation
  • Four components per bracket
  • Bushing and a pivot pin
  • Throughput is one pair every 4 seconds
  • Small footprint with simple changeover

Solution Delivered

Hinge Assembly  

ABB 6 Axis Robot Hinge Assembly

Automated Hinge Assembly System
 
6 Axis Overhead Robots

  • Eight station servo dial with robot loading
  • Bushing load monitored with load cell and LVDT
  • Hydraulically pressed pivot pin monitored with load cell and LVDT
  • Orbital rivet hinge pins
  • Torque test of hinge performance

Technologies Used

  • ABB Robots
  • MAVIX vision system

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